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The DIN EN857 1SC hydraulic hose is a compact, single-layer steel wire braided hydraulic hose designed according to the European standard EN857. It is specifically developed for medium- and high-pressure hydraulic systems requiring piping in confined spaces.
The hose features a three-layer precision structure: the inner rubber layer is made of oil-resistant synthetic rubber, ensuring long-term compatibility with petroleum-based hydraulic fluids; the reinforcing layer is constructed from a single layer of high-tensile-strength steel wire braid, achieving a compact outer diameter design while ensuring pressure resistance; the outer rubber layer is made of oil-resistant, wear-resistant, and weather-resistant synthetic rubber, and is MSHA certified, suitable for harsh environments such as underground mining.
Compared to the SAE 100R1 standard, EN857 1SC achieves a smaller bending radius while maintaining a similar pressure rating, solving the challenge of piping in tight spaces. The hose operates in a temperature range of -40°C to +100°C, meeting the stable operation requirements under various climatic conditions. The company strictly implements the ISO9001 quality management system, conducting comprehensive quality control from raw material warehousing to finished product delivery: At the raw material stage, rubber strength, hardness, vulcanization characteristics, and steel wire strength are tested; each process in production is equipped with an identification traceability card; at the finished product stage, each roll of hose undergoes a static pressure test at twice the working pressure and a burst test at four times the working pressure, and pulse life tests verify product durability, ensuring that every hose meets the requirements of the DIN EN857 1SC standard.
DIN EN857 1SC hydraulic hoses, with their compact outer diameter, small bending radius, and excellent oil resistance, are widely used in various space-constrained medium- and high-pressure hydraulic systems. Specific applications include:
Compact Mobile Machinery: Suitable for hydraulic systems of mini excavators, skid steer loaders, forklifts, and agricultural machinery. The hose's small bending radius facilitates routing within equipment frame gaps and near hinge points.
Industrial Manufacturing Equipment: Used in machine tools, injection molding machines, presses, and automated production lines. The oil-resistant outer layer resists the corrosion of cutting fluids and lubricating oils, extending service life.
Mining and Underground Operations: MSHA certified, suitable for hydraulic systems in coal mines and other underground mining equipment. The flame-retardant and wear-resistant outer layer ensures operational safety.
Forestry and Agricultural Machinery: Suitable for outdoor equipment such as timber harvesters, combine harvesters, and sprayers. The weather-resistant outer layer resists the corrosion of ultraviolet rays, ozone, and humid environments.
Vehicles and Transportation Equipment: Used in hydraulic lifting systems for dump trucks, bus lift doors, and trailer braking systems, meeting the requirements of frequent start-stop and pressure fluctuation conditions.
DIN EN857 1SC hydraulic hoses offer significant advantages in compact design, material selection, and manufacturing processes, providing reliable performance for space-constrained hydraulic systems:
Excellent Oil Resistance: The inner rubber layer is made of a special oil-resistant synthetic rubber, exhibiting excellent compatibility with petroleum-based hydraulic oils, lubricants, and fuels. It exhibits low oil swelling, ensuring stable inner diameter and flow rate even after long-term use.
Superior Fatigue Resistance: Rigorous pulse testing has verified that the hose maintains structural integrity under repeated pressure fluctuations, extending replacement intervals and reducing maintenance costs.
Superior Abrasion and Weather Resistance: The outer rubber layer is made of highly abrasion-resistant synthetic rubber, offering excellent resistance to mechanical friction and mineral abrasion. The formulation also includes anti-ozone and anti-UV components, making it suitable for long-term outdoor use.
Ozone Resistance and Aging Resistance: The outer rubber layer has excellent ozone resistance, effectively isolating the inner rubber layer from the external environment and significantly extending the hose's service life.
Metric Size | Inch Size | SAE Dash Size | 1.D. | W.D. | 0.D. | Max W.P. | MinB.P. | Min B.R | W.T | |||
(mm) | (mm) | (mm) | ||||||||||
mm | inches | Dash | Min | Max | Min | Max | Max | Mpa | Psi | Mpa | mm | Kg/m |
6.3 | 1/4 | 04 | 6.1 | 6.9 | 9.6 | 10.8 | 13.5 | 22.5 | 3263 | 90.0 | 75.0 | 0.17 |
8 | 5/16 | 05 | 7.7 | 8.5 | 10.9 | 12.1 | 14.5 | 21.5 | 3118 | 86.0 | 85.0 | 0.22 |
10 | 3/8 | 06 | 9.3 | 10.1 | 12.7 | 14.5 | 16.9 | 18.0 | 2610 | 72.0 | 90.0 | 0.28 |
12.5 | 1/2 | 08 | 12.3 | 13.5 | 15.9 | 18.1 | 20.4 | 16.0 | 2320 | 64.0 | 130.0 | 0.38 |
16 | 5/8 | 10 | 15.5 | 16.7 | 19.8 | 21.0 | 23.0 | 13.0 | 1885 | 52.0 | 150.0 | 0.46 |
19 | 3/4 | 12 | 18.6 | 19.8 | 23.2 | 24.4 | 26.7 | 10.5 | 1523 | 42.0 | 180.0 | 0.57 |
25 | 1 | 16 | 25.0 | 26.4 | 30.7 | 31.9 | 34.9 | 8.8 | 1276 | 35.2 | 230.0 | 0.85 |
This hose is designed for the transmission of petroleum-based hydraulic oils, biodegradable fluids, and water-glycol mixtures (HFA, HFB) commonly used in industrial and mobile hydraulic systems.
The hose is designed to operate effectively within a temperature range of approximately -40°C (-40°F) to +100°C (212°F), ensuring reliable performance in various environmental conditions.
This hose is engineered for high-pressure discharge lines. Its single wire braid construction is optimized for positive pressure. For suction (return) lines, a different hose type designed for low pressure is recommended.
The hose is available in a standard range of inner diameters, typically from 1/4" (6.3 mm) to 1 1/4" (32 mm). Working pressure ratings vary by diameter, with high-pressure ratings up to several hundred bar. Custom specifications are available.
Yes, the hose is supplied with permanently crimped end fittings. Standard options include metric threads, BSPP, JIC, and other industry-standard connections tailored to system requirements.
This hose is manufactured in full compliance with the DIN EN857 1SC standard, which specifies requirements for a single wire braid, high-pressure, compact hydraulic hose for a wide range of applications.
Standard hose assemblies are custom-made to specified cut lengths with fittings attached. Bulk hose is available on reels, typically in lengths of 100, 250, or 500 meters for fabrication on-site.
Yes, the hose features a robust, abrasion-resistant, and weather-proof outer cover, making it highly suitable for both indoor and demanding outdoor applications on mobile machinery and equipment.
Yes, this is a standard high-pressure hydraulic hose widely used to connect components like pumps, control valves, cylinders, and motors in virtually all types of industrial and mobile hydraulic equipment.
The hose is reinforced with a single layer of high-tensile carbon steel wire braid. This construction provides an excellent balance of high-pressure capability, superior flexibility, and a tight bending radius for routing in confined spaces.
The DIN EN857 1SC hydraulic hose is a compact, single-layer steel wire braided hydraulic hose designed according to the European standard EN857. It is specifically developed for medium- and high-pressure hydraulic systems requiring piping in confined spaces.
The hose features a three-layer precision structure: the inner rubber layer is made of oil-resistant synthetic rubber, ensuring long-term compatibility with petroleum-based hydraulic fluids; the reinforcing layer is constructed from a single layer of high-tensile-strength steel wire braid, achieving a compact outer diameter design while ensuring pressure resistance; the outer rubber layer is made of oil-resistant, wear-resistant, and weather-resistant synthetic rubber, and is MSHA certified, suitable for harsh environments such as underground mining.
Compared to the SAE 100R1 standard, EN857 1SC achieves a smaller bending radius while maintaining a similar pressure rating, solving the challenge of piping in tight spaces. The hose operates in a temperature range of -40°C to +100°C, meeting the stable operation requirements under various climatic conditions. The company strictly implements the ISO9001 quality management system, conducting comprehensive quality control from raw material warehousing to finished product delivery: At the raw material stage, rubber strength, hardness, vulcanization characteristics, and steel wire strength are tested; each process in production is equipped with an identification traceability card; at the finished product stage, each roll of hose undergoes a static pressure test at twice the working pressure and a burst test at four times the working pressure, and pulse life tests verify product durability, ensuring that every hose meets the requirements of the DIN EN857 1SC standard.
DIN EN857 1SC hydraulic hoses, with their compact outer diameter, small bending radius, and excellent oil resistance, are widely used in various space-constrained medium- and high-pressure hydraulic systems. Specific applications include:
Compact Mobile Machinery: Suitable for hydraulic systems of mini excavators, skid steer loaders, forklifts, and agricultural machinery. The hose's small bending radius facilitates routing within equipment frame gaps and near hinge points.
Industrial Manufacturing Equipment: Used in machine tools, injection molding machines, presses, and automated production lines. The oil-resistant outer layer resists the corrosion of cutting fluids and lubricating oils, extending service life.
Mining and Underground Operations: MSHA certified, suitable for hydraulic systems in coal mines and other underground mining equipment. The flame-retardant and wear-resistant outer layer ensures operational safety.
Forestry and Agricultural Machinery: Suitable for outdoor equipment such as timber harvesters, combine harvesters, and sprayers. The weather-resistant outer layer resists the corrosion of ultraviolet rays, ozone, and humid environments.
Vehicles and Transportation Equipment: Used in hydraulic lifting systems for dump trucks, bus lift doors, and trailer braking systems, meeting the requirements of frequent start-stop and pressure fluctuation conditions.
DIN EN857 1SC hydraulic hoses offer significant advantages in compact design, material selection, and manufacturing processes, providing reliable performance for space-constrained hydraulic systems:
Excellent Oil Resistance: The inner rubber layer is made of a special oil-resistant synthetic rubber, exhibiting excellent compatibility with petroleum-based hydraulic oils, lubricants, and fuels. It exhibits low oil swelling, ensuring stable inner diameter and flow rate even after long-term use.
Superior Fatigue Resistance: Rigorous pulse testing has verified that the hose maintains structural integrity under repeated pressure fluctuations, extending replacement intervals and reducing maintenance costs.
Superior Abrasion and Weather Resistance: The outer rubber layer is made of highly abrasion-resistant synthetic rubber, offering excellent resistance to mechanical friction and mineral abrasion. The formulation also includes anti-ozone and anti-UV components, making it suitable for long-term outdoor use.
Ozone Resistance and Aging Resistance: The outer rubber layer has excellent ozone resistance, effectively isolating the inner rubber layer from the external environment and significantly extending the hose's service life.
Metric Size | Inch Size | SAE Dash Size | 1.D. | W.D. | 0.D. | Max W.P. | MinB.P. | Min B.R | W.T | |||
(mm) | (mm) | (mm) | ||||||||||
mm | inches | Dash | Min | Max | Min | Max | Max | Mpa | Psi | Mpa | mm | Kg/m |
6.3 | 1/4 | 04 | 6.1 | 6.9 | 9.6 | 10.8 | 13.5 | 22.5 | 3263 | 90.0 | 75.0 | 0.17 |
8 | 5/16 | 05 | 7.7 | 8.5 | 10.9 | 12.1 | 14.5 | 21.5 | 3118 | 86.0 | 85.0 | 0.22 |
10 | 3/8 | 06 | 9.3 | 10.1 | 12.7 | 14.5 | 16.9 | 18.0 | 2610 | 72.0 | 90.0 | 0.28 |
12.5 | 1/2 | 08 | 12.3 | 13.5 | 15.9 | 18.1 | 20.4 | 16.0 | 2320 | 64.0 | 130.0 | 0.38 |
16 | 5/8 | 10 | 15.5 | 16.7 | 19.8 | 21.0 | 23.0 | 13.0 | 1885 | 52.0 | 150.0 | 0.46 |
19 | 3/4 | 12 | 18.6 | 19.8 | 23.2 | 24.4 | 26.7 | 10.5 | 1523 | 42.0 | 180.0 | 0.57 |
25 | 1 | 16 | 25.0 | 26.4 | 30.7 | 31.9 | 34.9 | 8.8 | 1276 | 35.2 | 230.0 | 0.85 |
This hose is designed for the transmission of petroleum-based hydraulic oils, biodegradable fluids, and water-glycol mixtures (HFA, HFB) commonly used in industrial and mobile hydraulic systems.
The hose is designed to operate effectively within a temperature range of approximately -40°C (-40°F) to +100°C (212°F), ensuring reliable performance in various environmental conditions.
This hose is engineered for high-pressure discharge lines. Its single wire braid construction is optimized for positive pressure. For suction (return) lines, a different hose type designed for low pressure is recommended.
The hose is available in a standard range of inner diameters, typically from 1/4" (6.3 mm) to 1 1/4" (32 mm). Working pressure ratings vary by diameter, with high-pressure ratings up to several hundred bar. Custom specifications are available.
Yes, the hose is supplied with permanently crimped end fittings. Standard options include metric threads, BSPP, JIC, and other industry-standard connections tailored to system requirements.
This hose is manufactured in full compliance with the DIN EN857 1SC standard, which specifies requirements for a single wire braid, high-pressure, compact hydraulic hose for a wide range of applications.
Standard hose assemblies are custom-made to specified cut lengths with fittings attached. Bulk hose is available on reels, typically in lengths of 100, 250, or 500 meters for fabrication on-site.
Yes, the hose features a robust, abrasion-resistant, and weather-proof outer cover, making it highly suitable for both indoor and demanding outdoor applications on mobile machinery and equipment.
Yes, this is a standard high-pressure hydraulic hose widely used to connect components like pumps, control valves, cylinders, and motors in virtually all types of industrial and mobile hydraulic equipment.
The hose is reinforced with a single layer of high-tensile carbon steel wire braid. This construction provides an excellent balance of high-pressure capability, superior flexibility, and a tight bending radius for routing in confined spaces.