T: +86-19511798062
E: sales@honestflex.com
E: sales@honestflex.com
Licang District, Qingdao, Shandong, China
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The SAE100 R8 and EN855 R8 standard thermoplastic hydraulic hoses are medium- and high-pressure hydraulic hoses made of high-performance thermoplastic materials, designed specifically for demanding hydraulic systems. Manufactured strictly according to SAE 100R8 and EN855 R8 international standards, their non-conductive nature makes them advantageous in special operating conditions requiring electrical insulation. The hose structure consists of three precision layers: the inner tube layer is made of high-quality oil-resistant thermoplastic material, ensuring excellent compatibility with various hydraulic media; the reinforcing layer is made of two layers of high-tensile-strength synthetic fibers, providing excellent pressure resistance; the outer layer is made of highly flexible, weather-resistant polyurethane or thermoplastic material, typically needle-punched to release interlayer gas, and possesses good wear resistance and hydraulic fluid resistance. This hose has a wide operating temperature range, capable of stable operation continuously from -40°C to +100°C, meeting the needs of diverse climates and equipment conditions.
With its excellent media compatibility, lightweight design, and pressure resistance, SAE100 R8 / EN855 R8 thermoplastic hoses are widely used in various mobile and industrial hydraulic equipment. Specific applications include:
Engineering and Agricultural Machinery: Suitable for medium-pressure hydraulic lines in excavators, loaders, agricultural tractors, and agricultural braking systems. Its wear resistance and weather resistance allow it to adapt to complex outdoor operating environments.
Material Handling Equipment: Widely used in the hydraulic systems of forklifts, aerial work platforms (such as scissor lifts and articulated boom lifts), telescopic forklifts, and various cranes. The hose's flexibility and lightweight characteristics facilitate the agile operation of the equipment.
Industrial and General Hydraulics: Suitable for pressure lines in workshop equipment, machine tools, and general hydraulic systems. It can be used to transport petroleum-based hydraulic oils, synthetic ester oils, water-based ethylene glycol lubricants, and medium-pressure gases or solvents.
Special Applications: Due to its non-conductive structure, it is particularly suitable for applications requiring electrical insulation protection, such as hydraulic lines near cables or wind power equipment. Its resistance to seawater and salt spray also makes it suitable for marine and offshore equipment.
High-Pressure Tools and Equipment: Commonly used in bolt tensioners, hydraulic jacks, and various high-voltage power stations, its minimal expansion under pressure ensures precise power transmission.
Compared to traditional rubber hydraulic hoses, SAE100 R8 / EN855 R8 thermoplastic hoses offer significant advantages in performance and user experience:
Lightweight and Highly Flexible: Utilizing thermoplastic materials and synthetic fiber reinforcement layers, the hose is lighter overall, has a more compact outer diameter, and a smaller bending radius, greatly simplifying piping and installation in confined spaces and reducing operator workload.
Excellent pressure resistance: The braided reinforcement structure of high-strength synthetic fibers gives the hose excellent pressure resistance and extremely low pressure expansion, ensuring the sensitivity and efficiency of the hydraulic system response.
Superior wear and weather resistance: The outer layer is made of highly wear-resistant polyurethane material, which effectively resists mechanical wear during operation, extending the hose's service life. At the same time, the outer layer has good resistance to ultraviolet rays, ozone, and weathering, making it suitable for various harsh outdoor environments.
Wide media compatibility: The inner tube layer exhibits excellent chemical compatibility with petroleum-based, synthetic ester-based, and water-based hydraulic oils, making it suitable for various types of hydraulic systems and reducing the probability of incorrect selection.
Clean and efficient: Compared to rubber hoses, thermoplastic hoses are less prone to dust and particle shedding during manufacturing and use, making them suitable for operating environments with high cleanliness requirements.
Metric | Value / Range | Notes |
|---|---|---|
Inner Tube | Oil-resistant PA | For synthetic, petroleum, water hydraulic fluids |
Reinforcement | One or two braided aramid layers | Higher safety and burst margin |
Cover | Black polyurethane | Abrasion and weather resistant |
Temperature Range | –40 °C to +100 °C | Standard operating limits |
Compliance | SAE100 R8 / EN855 R8 | Meets or exceeds standard |
Dimensions & Pressure | Dash sizes, ID/OD, WP / BP values | See size table in product sheet |
MetricSize | InchSize | SAEDashsize | I.D. | O.D. | Allowed Tolerance | MaxW.P. | MinB.P. | MinB.R | W.T | |
Standard | Standard | |||||||||
mm | Inches | Dash | mm | mm | mm | Mpa | psi | Mpa | mm | g/m |
6.3 | 1/4 | 04 | 6.3 | 12.3 | ±0.10 | 38 | 5510 | 150.0 | 40 | 90 |
8 | 5/16 | 05 | 7.9 | 14.3 | ±0.10 | 33 | 4785 | 130.0 | 45 | 115 |
10 | 3/8 | 06 | 9.5 | 16.7 | ±0.15 | 28 | 4060 | 112.0 | 60 | 145 |
12.5 | 1/2 | 08 | 12.7 | 19.8 | ±0.15 | 25 | 3625 | 100.0 | 80 | 205 |
16 | 5/8 | 10 | 15.9 | 24.5 | ±0.15 | 23 | 3335 | 90.0 | 120 | 290 |
19 | 3/4 | 12 | 18.9 | 28.0 | ±0.15 | 18 | 2610 | 70.0 | 140 | 345 |
25 | 1 | 16 | 25.4 | 34.0 | ±0.20 | 15 | 2175 | 60.0 | 160 | 450 |
Although both SAE100 R7 and SAE100 R8 hydraulic hoses are thermoplastic hoses used in hydraulic systems, they differ in construction, performance, and typical applications.
Feature / Property | SAE100 R7 Hydraulic Hose | SAE100 R8 Hydraulic Hose |
|---|---|---|
Tube Material | Thermoplastic (usually Nylon/PA) | Thermoplastic (PA, higher grade) |
Reinforcement | Single or twin synthetic fiber braid | High tensile aramid fiber braid (stronger) |
Cover | Thermoplastic polyurethane (standard abrasion resistance) | Abrasion-resistant polyurethane (enhanced durability) |
Working Pressure | Medium pressure range | Higher working pressure than R7 |
Flexibility | Flexible, lightweight | More flexible, designed for tighter routing |
Temperature Range | –40 °C to +100 °C | –40 °C to +100 °C (better stability at high temp) |
Typical Uses | General hydraulics, forklifts, light machinery | Mobile hydraulics, excavators, agricultural & mining machinery |
Durability | Good for light-to-medium duty | Better abrasion & pressure resistance for heavy-duty use |
Cost | Lower cost, economic choice | Slightly higher cost, premium performance |
This hose is designed for use with a wide range of hydraulic oils, including standard mineral-based oils, biodegradable fluids, and water-glycol mixtures, making it suitable for most industrial hydraulic systems.
The hose is engineered to perform reliably within a temperature range of approximately -40°C (-40°F) to +100°C (+212°F), ensuring functionality in both low-temperature and high-temperature working environments.
It is primarily used for high-pressure hydraulic lines in mobile and industrial equipment, such as construction machinery, agricultural equipment, and material handling systems, for the transmission of hydraulic power.
The hose is commonly available in inner diameters ranging from small sizes (e.g., 6mm) up to larger sizes (e.g., 25mm or more). It features a high working pressure rating, typically corresponding to the R8 classification within the EN855 standard, with specific ratings varying by diameter.
Yes, the hose can be supplied with various crimped or reusable end fittings, including metric, BSP, JIC, or SAE threads, tailored to connect seamlessly with your specific hydraulic components and port types.
This hose is manufactured in compliance with the European EN855 standard, specifically meeting the requirements for Type R8 (formerly 2SN). This ensures consistent performance, safety, and quality for the European and international markets.
Standard hose assemblies are often available in common pre-made lengths, while bulk hose is typically supplied in coils or reels of 100, 250, or 500 meters. Custom-cut lengths and assemblies are readily available.
Yes, it features a robust construction with excellent resistance to abrasion, weather, and many common industrial chemicals, making it suitable for use in tough indoor and outdoor applications.
Yes, it is designed as a general-purpose high-pressure hydraulic hose and is compatible with standard hydraulic pumps, valves, cylinders, and motors found in compliant hydraulic systems.
The hose incorporates a synthetic rubber inner tube, multiple high-tensile textile braid reinforcement layers (as per the R8/2SN specification), and a tough, flexible, and wear-resistant outer cover, providing excellent impulse fatigue resistance and long service life under high-pressure conditions.
The SAE100 R8 and EN855 R8 standard thermoplastic hydraulic hoses are medium- and high-pressure hydraulic hoses made of high-performance thermoplastic materials, designed specifically for demanding hydraulic systems. Manufactured strictly according to SAE 100R8 and EN855 R8 international standards, their non-conductive nature makes them advantageous in special operating conditions requiring electrical insulation. The hose structure consists of three precision layers: the inner tube layer is made of high-quality oil-resistant thermoplastic material, ensuring excellent compatibility with various hydraulic media; the reinforcing layer is made of two layers of high-tensile-strength synthetic fibers, providing excellent pressure resistance; the outer layer is made of highly flexible, weather-resistant polyurethane or thermoplastic material, typically needle-punched to release interlayer gas, and possesses good wear resistance and hydraulic fluid resistance. This hose has a wide operating temperature range, capable of stable operation continuously from -40°C to +100°C, meeting the needs of diverse climates and equipment conditions.
With its excellent media compatibility, lightweight design, and pressure resistance, SAE100 R8 / EN855 R8 thermoplastic hoses are widely used in various mobile and industrial hydraulic equipment. Specific applications include:
Engineering and Agricultural Machinery: Suitable for medium-pressure hydraulic lines in excavators, loaders, agricultural tractors, and agricultural braking systems. Its wear resistance and weather resistance allow it to adapt to complex outdoor operating environments.
Material Handling Equipment: Widely used in the hydraulic systems of forklifts, aerial work platforms (such as scissor lifts and articulated boom lifts), telescopic forklifts, and various cranes. The hose's flexibility and lightweight characteristics facilitate the agile operation of the equipment.
Industrial and General Hydraulics: Suitable for pressure lines in workshop equipment, machine tools, and general hydraulic systems. It can be used to transport petroleum-based hydraulic oils, synthetic ester oils, water-based ethylene glycol lubricants, and medium-pressure gases or solvents.
Special Applications: Due to its non-conductive structure, it is particularly suitable for applications requiring electrical insulation protection, such as hydraulic lines near cables or wind power equipment. Its resistance to seawater and salt spray also makes it suitable for marine and offshore equipment.
High-Pressure Tools and Equipment: Commonly used in bolt tensioners, hydraulic jacks, and various high-voltage power stations, its minimal expansion under pressure ensures precise power transmission.
Compared to traditional rubber hydraulic hoses, SAE100 R8 / EN855 R8 thermoplastic hoses offer significant advantages in performance and user experience:
Lightweight and Highly Flexible: Utilizing thermoplastic materials and synthetic fiber reinforcement layers, the hose is lighter overall, has a more compact outer diameter, and a smaller bending radius, greatly simplifying piping and installation in confined spaces and reducing operator workload.
Excellent pressure resistance: The braided reinforcement structure of high-strength synthetic fibers gives the hose excellent pressure resistance and extremely low pressure expansion, ensuring the sensitivity and efficiency of the hydraulic system response.
Superior wear and weather resistance: The outer layer is made of highly wear-resistant polyurethane material, which effectively resists mechanical wear during operation, extending the hose's service life. At the same time, the outer layer has good resistance to ultraviolet rays, ozone, and weathering, making it suitable for various harsh outdoor environments.
Wide media compatibility: The inner tube layer exhibits excellent chemical compatibility with petroleum-based, synthetic ester-based, and water-based hydraulic oils, making it suitable for various types of hydraulic systems and reducing the probability of incorrect selection.
Clean and efficient: Compared to rubber hoses, thermoplastic hoses are less prone to dust and particle shedding during manufacturing and use, making them suitable for operating environments with high cleanliness requirements.
Metric | Value / Range | Notes |
|---|---|---|
Inner Tube | Oil-resistant PA | For synthetic, petroleum, water hydraulic fluids |
Reinforcement | One or two braided aramid layers | Higher safety and burst margin |
Cover | Black polyurethane | Abrasion and weather resistant |
Temperature Range | –40 °C to +100 °C | Standard operating limits |
Compliance | SAE100 R8 / EN855 R8 | Meets or exceeds standard |
Dimensions & Pressure | Dash sizes, ID/OD, WP / BP values | See size table in product sheet |
MetricSize | InchSize | SAEDashsize | I.D. | O.D. | Allowed Tolerance | MaxW.P. | MinB.P. | MinB.R | W.T | |
Standard | Standard | |||||||||
mm | Inches | Dash | mm | mm | mm | Mpa | psi | Mpa | mm | g/m |
6.3 | 1/4 | 04 | 6.3 | 12.3 | ±0.10 | 38 | 5510 | 150.0 | 40 | 90 |
8 | 5/16 | 05 | 7.9 | 14.3 | ±0.10 | 33 | 4785 | 130.0 | 45 | 115 |
10 | 3/8 | 06 | 9.5 | 16.7 | ±0.15 | 28 | 4060 | 112.0 | 60 | 145 |
12.5 | 1/2 | 08 | 12.7 | 19.8 | ±0.15 | 25 | 3625 | 100.0 | 80 | 205 |
16 | 5/8 | 10 | 15.9 | 24.5 | ±0.15 | 23 | 3335 | 90.0 | 120 | 290 |
19 | 3/4 | 12 | 18.9 | 28.0 | ±0.15 | 18 | 2610 | 70.0 | 140 | 345 |
25 | 1 | 16 | 25.4 | 34.0 | ±0.20 | 15 | 2175 | 60.0 | 160 | 450 |
Although both SAE100 R7 and SAE100 R8 hydraulic hoses are thermoplastic hoses used in hydraulic systems, they differ in construction, performance, and typical applications.
Feature / Property | SAE100 R7 Hydraulic Hose | SAE100 R8 Hydraulic Hose |
|---|---|---|
Tube Material | Thermoplastic (usually Nylon/PA) | Thermoplastic (PA, higher grade) |
Reinforcement | Single or twin synthetic fiber braid | High tensile aramid fiber braid (stronger) |
Cover | Thermoplastic polyurethane (standard abrasion resistance) | Abrasion-resistant polyurethane (enhanced durability) |
Working Pressure | Medium pressure range | Higher working pressure than R7 |
Flexibility | Flexible, lightweight | More flexible, designed for tighter routing |
Temperature Range | –40 °C to +100 °C | –40 °C to +100 °C (better stability at high temp) |
Typical Uses | General hydraulics, forklifts, light machinery | Mobile hydraulics, excavators, agricultural & mining machinery |
Durability | Good for light-to-medium duty | Better abrasion & pressure resistance for heavy-duty use |
Cost | Lower cost, economic choice | Slightly higher cost, premium performance |
This hose is designed for use with a wide range of hydraulic oils, including standard mineral-based oils, biodegradable fluids, and water-glycol mixtures, making it suitable for most industrial hydraulic systems.
The hose is engineered to perform reliably within a temperature range of approximately -40°C (-40°F) to +100°C (+212°F), ensuring functionality in both low-temperature and high-temperature working environments.
It is primarily used for high-pressure hydraulic lines in mobile and industrial equipment, such as construction machinery, agricultural equipment, and material handling systems, for the transmission of hydraulic power.
The hose is commonly available in inner diameters ranging from small sizes (e.g., 6mm) up to larger sizes (e.g., 25mm or more). It features a high working pressure rating, typically corresponding to the R8 classification within the EN855 standard, with specific ratings varying by diameter.
Yes, the hose can be supplied with various crimped or reusable end fittings, including metric, BSP, JIC, or SAE threads, tailored to connect seamlessly with your specific hydraulic components and port types.
This hose is manufactured in compliance with the European EN855 standard, specifically meeting the requirements for Type R8 (formerly 2SN). This ensures consistent performance, safety, and quality for the European and international markets.
Standard hose assemblies are often available in common pre-made lengths, while bulk hose is typically supplied in coils or reels of 100, 250, or 500 meters. Custom-cut lengths and assemblies are readily available.
Yes, it features a robust construction with excellent resistance to abrasion, weather, and many common industrial chemicals, making it suitable for use in tough indoor and outdoor applications.
Yes, it is designed as a general-purpose high-pressure hydraulic hose and is compatible with standard hydraulic pumps, valves, cylinders, and motors found in compliant hydraulic systems.
The hose incorporates a synthetic rubber inner tube, multiple high-tensile textile braid reinforcement layers (as per the R8/2SN specification), and a tough, flexible, and wear-resistant outer cover, providing excellent impulse fatigue resistance and long service life under high-pressure conditions.
