T: +86-19511798062
E: sales@honestflex.com
E: sales@honestflex.com
Licang District, Qingdao, Shandong, China
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The Honestflex Composite Hose is a high-performance, lightweight, and flexible solution designed for the safe and efficient transfer of a wide range of chemicals, petroleum products, and industrial fluids. Engineered with a unique multilayer construction, the hose features a corrosion-resistant inner lining made from thermoplastic polymers, reinforced with multiple layers of specialized films and fabrics, and an embedded external helix wire for robust mechanical strength.
This design ensures excellent resistance to aggressive chemicals, high flexibility under extreme temperatures, and superior kink resistance, making it ideal for both pressure and vacuum applications in marine terminals, tank trucks, and industrial plants. The hose is fully customizable in terms of diameter, length, material compatibility, and end fittings to meet stringent operational requirements and international safety standards. Its modular construction allows for easy repair and extended service life, providing a reliable and economical solution for complex fluid transfer systems.
The Composite Hose is extensively utilized across diverse industries for the safe and efficient transfer of complex media, thanks to its exceptional chemical compatibility and structural flexibility:
Chemical and Petrochemical Transfer: Ideal for handling a wide spectrum of aggressive chemicals, acids, solvents, and petrochemical derivatives in processing plants, loading terminals, and storage facilities, where material resistance and safety are paramount.
Tanker Truck and Railcar Loading/Unloading: Widely employed for the gravity-fed or pressure-fed transfer of fuels, lubricants, and industrial liquids in logistics operations, offering ease of handling and quick coupling capabilities.
Marine and Ship-to-Shore Operations: Essential for bunkering, cargo transfer, and vapor recovery in ports and harbors, where the hose’s ability to accommodate vessel movement and resist saltwater corrosion is critical.
Pharmaceutical and Food Processing: Applied in the transfer of sensitive fluids, including edible oils, pharmaceutical ingredients, and potable liquids, utilizing FDA-compliant materials that ensure purity and prevent contamination.
Solvent and Industrial Cleaning Systems: Used in industrial cleaning equipment and solvent recovery systems, providing reliable performance against harsh dissolving agents without degradation or permeation.
Emergency Response and Spill Control: Deployed by rapid response teams for the temporary transfer of hazardous materials during spills or emergencies, leveraging its lightweight design for rapid deployment and kink resistance for uninterrupted flow.
Refinery and Gas Plant Maintenance: Utilized in bypass operations, temporary piping, and maintenance turnarounds within refineries, where resistance to high temperatures and a broad range of hydrocarbons is required.
Bulk Liquid Storage and Distribution: Applied in tank farms and distribution centers for the safe transfer of liquids from storage tanks to filling points, accommodating various pressures and suction conditions.
The details of chemical composite hose:
Inner diameter: 25mm, 38mm, 50mm, 65mm, 75mm and 100mm.
Outside diameter: 38mm, 52mm, 64mm, 80mm, 92mm and 120mm.
Bend radius: 90mm, 125mm, 160mm, 180mm, 220mm and 350mm.
Couplings: externally swaged: NPT threaded; cam and groove, fixed, floating, reducing flange, etc.
Hose code | ID | OD | Bend radius | Working pressure | Weight | Length |
mm | mm | mm | bar | kg/m | m | |
GSDCCH-01 | 25 | 38 | 90 | 10 | 1 | 15 |
GSDCCH-02 | 38 | 52 | 125 | 10 | 1.6 | 15 |
GSDCCH-03 | 50 | 64 | 160 | 10 | 1.8 | 15 |
GSDCCH-04 | 65 | 80 | 180 | 10 | 2.6 | 15 |
GSDCCH-05 | 75 | 92 | 220 | 10 | 3 | 15 |
GSDCCH-06 | 100 | 120 | 350 | 10 | 5.4 | 15 |
We can also manufacture chemical composite hose according to customers' requirement. | ||||||
Exceptional Chemical Compatibility: The inner lining is manufactured from a multi-layer combination of thermoplastic polymers and specialized barrier films, providing broad-spectrum resistance against over 98% of known chemicals, solvents, acids, and petroleum products. This ensures safe handling of aggressive media without material degradation or fluid contamination.
Lightweight and High Flexibility: Engineered with a modular construction of films and fabrics rather than solid rubber, the hose is significantly lighter than traditional rubber hoses. This design offers superior bend radius and maneuverability, allowing for easy handling, quick installation, and reduced operator fatigue during frequent connection and disconnection operations.
Multi-Purpose Fluid Transfer Capability: Designed to handle a diverse range of media beyond just water, the hose is suitable for transferring chemicals, oils, fuels, gases, and food-grade products. Its versatile construction meets various industry requirements, eliminating the need for multiple hose types for different applications.
Kink-Resistant and Static Dissipative Structure: The embedded external helix wire not only provides mechanical strength but also prevents kinking and crushing under vacuum or dynamic movement. Additionally, the hose can be engineered with static dissipative properties to ensure safe operation in explosive environments and during the transfer of flammable fluids.
Modular Design for Easy Repair and Customization: Unlike vulcanized rubber hoses, the composite hose features a modular construction that allows for easy on-site repair or replacement of individual sections or end fittings. This reduces downtime, extends overall service life, and lowers long-term maintenance costs for operators.
Q1: What types of media can the Composite Hose handle?
The Composite Hose is designed for the safe transfer of a vast array of chemicals, including acids, solvents, alcohols, aromatic hydrocarbons, and petroleum products. It is also suitable for food-grade applications such as edible oils and pharmaceutical ingredients, depending on the selected inner lining material.
Q2: What is the working temperature range of the Composite Hose?
Depending on the material selection and construction, the hose typically operates within a range of -30°C to +100°C.
Q3: Can the Composite Hose be used for both suction and discharge applications?
Yes, the hose is engineered for both pressure and vacuum service. The embedded external helix wire provides excellent collapse resistance under suction and maintains structural integrity during discharge operations.
Q4: What sizes and pressure ratings are available?
Composite Hoses are available in a wide range of diameters, typically from 25 mm (1 inch) up to 300 mm (12 inches) or larger. Working pressures generally range from full vacuum up to 10 bar (150 psi), depending on the hose diameter and construction. Custom specifications can be manufactured to meet specific project requirements.
Q5: Can the hose be supplied with different end connections?
Yes, the hose can be terminated with a wide variety of end fittings, including flanges (ANSI, DIN, JIS), camlock couplings, threaded connections (NPT, BSP), and specialized quick-connect couplers to match existing equipment and standards.
Q6: What standards or certifications does the Composite Hose meet?
The hose is manufactured to meet international standards such as EN 13765 for composite hoses, as well as industry-specific certifications for chemical resistance, FDA compliance for food contact, and static dissipative properties for hazardous environments.
Q7: What are the standard manufacturing lengths?
Standard lengths are typically available in 6 meters (20 feet) and 10 meters (33 feet). However, due to the modular construction, virtually any continuous length can be manufactured to order without the need for intermediate couplings.
Q8: Is the Composite Hose suitable for outdoor and marine environments?
Yes, the hose is well-suited for outdoor use. The external cover materials and helix wire are selected for resistance to UV radiation, ozone, saltwater, and general weathering, making it ideal for marine terminals, dockside operations, and open-air chemical loading facilities.
Q9: Can this hose be used with pumping systems?
Absolutely. The Composite Hose is commonly used in conjunction with centrifugal pumps, positive displacement pumps, and gravity-fed systems for both loading and unloading operations in tank trucks, railcars, and storage facilities.
Q10: What makes the Composite Hose construction different from traditional rubber hoses?
Unlike vulcanized rubber hoses, the Composite Hose features a modular construction of multiple layers of thermoplastic films and woven fabrics, wrapped around an internal helix wire and covered by an external helix wire. This design offers exceptional chemical resistance, lightweight flexibility, and the unique advantage of being easily repairable by replacing only damaged sections rather than the entire hose assembly.
The Honestflex Composite Hose is a high-performance, lightweight, and flexible solution designed for the safe and efficient transfer of a wide range of chemicals, petroleum products, and industrial fluids. Engineered with a unique multilayer construction, the hose features a corrosion-resistant inner lining made from thermoplastic polymers, reinforced with multiple layers of specialized films and fabrics, and an embedded external helix wire for robust mechanical strength.
This design ensures excellent resistance to aggressive chemicals, high flexibility under extreme temperatures, and superior kink resistance, making it ideal for both pressure and vacuum applications in marine terminals, tank trucks, and industrial plants. The hose is fully customizable in terms of diameter, length, material compatibility, and end fittings to meet stringent operational requirements and international safety standards. Its modular construction allows for easy repair and extended service life, providing a reliable and economical solution for complex fluid transfer systems.
The Composite Hose is extensively utilized across diverse industries for the safe and efficient transfer of complex media, thanks to its exceptional chemical compatibility and structural flexibility:
Chemical and Petrochemical Transfer: Ideal for handling a wide spectrum of aggressive chemicals, acids, solvents, and petrochemical derivatives in processing plants, loading terminals, and storage facilities, where material resistance and safety are paramount.
Tanker Truck and Railcar Loading/Unloading: Widely employed for the gravity-fed or pressure-fed transfer of fuels, lubricants, and industrial liquids in logistics operations, offering ease of handling and quick coupling capabilities.
Marine and Ship-to-Shore Operations: Essential for bunkering, cargo transfer, and vapor recovery in ports and harbors, where the hose’s ability to accommodate vessel movement and resist saltwater corrosion is critical.
Pharmaceutical and Food Processing: Applied in the transfer of sensitive fluids, including edible oils, pharmaceutical ingredients, and potable liquids, utilizing FDA-compliant materials that ensure purity and prevent contamination.
Solvent and Industrial Cleaning Systems: Used in industrial cleaning equipment and solvent recovery systems, providing reliable performance against harsh dissolving agents without degradation or permeation.
Emergency Response and Spill Control: Deployed by rapid response teams for the temporary transfer of hazardous materials during spills or emergencies, leveraging its lightweight design for rapid deployment and kink resistance for uninterrupted flow.
Refinery and Gas Plant Maintenance: Utilized in bypass operations, temporary piping, and maintenance turnarounds within refineries, where resistance to high temperatures and a broad range of hydrocarbons is required.
Bulk Liquid Storage and Distribution: Applied in tank farms and distribution centers for the safe transfer of liquids from storage tanks to filling points, accommodating various pressures and suction conditions.
The details of chemical composite hose:
Inner diameter: 25mm, 38mm, 50mm, 65mm, 75mm and 100mm.
Outside diameter: 38mm, 52mm, 64mm, 80mm, 92mm and 120mm.
Bend radius: 90mm, 125mm, 160mm, 180mm, 220mm and 350mm.
Couplings: externally swaged: NPT threaded; cam and groove, fixed, floating, reducing flange, etc.
Hose code | ID | OD | Bend radius | Working pressure | Weight | Length |
mm | mm | mm | bar | kg/m | m | |
GSDCCH-01 | 25 | 38 | 90 | 10 | 1 | 15 |
GSDCCH-02 | 38 | 52 | 125 | 10 | 1.6 | 15 |
GSDCCH-03 | 50 | 64 | 160 | 10 | 1.8 | 15 |
GSDCCH-04 | 65 | 80 | 180 | 10 | 2.6 | 15 |
GSDCCH-05 | 75 | 92 | 220 | 10 | 3 | 15 |
GSDCCH-06 | 100 | 120 | 350 | 10 | 5.4 | 15 |
We can also manufacture chemical composite hose according to customers' requirement. | ||||||
Exceptional Chemical Compatibility: The inner lining is manufactured from a multi-layer combination of thermoplastic polymers and specialized barrier films, providing broad-spectrum resistance against over 98% of known chemicals, solvents, acids, and petroleum products. This ensures safe handling of aggressive media without material degradation or fluid contamination.
Lightweight and High Flexibility: Engineered with a modular construction of films and fabrics rather than solid rubber, the hose is significantly lighter than traditional rubber hoses. This design offers superior bend radius and maneuverability, allowing for easy handling, quick installation, and reduced operator fatigue during frequent connection and disconnection operations.
Multi-Purpose Fluid Transfer Capability: Designed to handle a diverse range of media beyond just water, the hose is suitable for transferring chemicals, oils, fuels, gases, and food-grade products. Its versatile construction meets various industry requirements, eliminating the need for multiple hose types for different applications.
Kink-Resistant and Static Dissipative Structure: The embedded external helix wire not only provides mechanical strength but also prevents kinking and crushing under vacuum or dynamic movement. Additionally, the hose can be engineered with static dissipative properties to ensure safe operation in explosive environments and during the transfer of flammable fluids.
Modular Design for Easy Repair and Customization: Unlike vulcanized rubber hoses, the composite hose features a modular construction that allows for easy on-site repair or replacement of individual sections or end fittings. This reduces downtime, extends overall service life, and lowers long-term maintenance costs for operators.
Q1: What types of media can the Composite Hose handle?
The Composite Hose is designed for the safe transfer of a vast array of chemicals, including acids, solvents, alcohols, aromatic hydrocarbons, and petroleum products. It is also suitable for food-grade applications such as edible oils and pharmaceutical ingredients, depending on the selected inner lining material.
Q2: What is the working temperature range of the Composite Hose?
Depending on the material selection and construction, the hose typically operates within a range of -30°C to +100°C.
Q3: Can the Composite Hose be used for both suction and discharge applications?
Yes, the hose is engineered for both pressure and vacuum service. The embedded external helix wire provides excellent collapse resistance under suction and maintains structural integrity during discharge operations.
Q4: What sizes and pressure ratings are available?
Composite Hoses are available in a wide range of diameters, typically from 25 mm (1 inch) up to 300 mm (12 inches) or larger. Working pressures generally range from full vacuum up to 10 bar (150 psi), depending on the hose diameter and construction. Custom specifications can be manufactured to meet specific project requirements.
Q5: Can the hose be supplied with different end connections?
Yes, the hose can be terminated with a wide variety of end fittings, including flanges (ANSI, DIN, JIS), camlock couplings, threaded connections (NPT, BSP), and specialized quick-connect couplers to match existing equipment and standards.
Q6: What standards or certifications does the Composite Hose meet?
The hose is manufactured to meet international standards such as EN 13765 for composite hoses, as well as industry-specific certifications for chemical resistance, FDA compliance for food contact, and static dissipative properties for hazardous environments.
Q7: What are the standard manufacturing lengths?
Standard lengths are typically available in 6 meters (20 feet) and 10 meters (33 feet). However, due to the modular construction, virtually any continuous length can be manufactured to order without the need for intermediate couplings.
Q8: Is the Composite Hose suitable for outdoor and marine environments?
Yes, the hose is well-suited for outdoor use. The external cover materials and helix wire are selected for resistance to UV radiation, ozone, saltwater, and general weathering, making it ideal for marine terminals, dockside operations, and open-air chemical loading facilities.
Q9: Can this hose be used with pumping systems?
Absolutely. The Composite Hose is commonly used in conjunction with centrifugal pumps, positive displacement pumps, and gravity-fed systems for both loading and unloading operations in tank trucks, railcars, and storage facilities.
Q10: What makes the Composite Hose construction different from traditional rubber hoses?
Unlike vulcanized rubber hoses, the Composite Hose features a modular construction of multiple layers of thermoplastic films and woven fabrics, wrapped around an internal helix wire and covered by an external helix wire. This design offers exceptional chemical resistance, lightweight flexibility, and the unique advantage of being easily repairable by replacing only damaged sections rather than the entire hose assembly.
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