DIN EN857 2SC Hydraulic Hose
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DIN EN857 2SC Hydraulic Hose
DIN EN857 2SC Hydraulic Hose DIN EN857 2SC Hydraulic Hose
DIN EN857 2SC Hydraulic Hose DIN EN857 2SC Hydraulic Hose
DIN EN857 2SC Hydraulic Hose DIN EN857 2SC Hydraulic Hose

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DIN EN857 2SC Hydraulic Hose

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Compact, Two Layers Steel Wire Reinforced Hydraulic Hose
Inner Tube:Oil resistant synthetic nitrile-butadienerubber
Reinforcement : Two layers of high-tensile steel wire braided
Cover: Oil and weather resistant synthetic rubber
Application : Petroleum base and water base hydraulicfluids
Surface :Wrapped surface,smooth surface
Temperature Range : -40℃(-104F)to+100℃(+212F)
Availability:
Quantity:

Introduction to DIN EN857 2SC Hydraulic Hose

The DIN EN857 2SC hydraulic hose is a compact, two-layer braided hydraulic hose designed according to the European standard EN857. It is specifically developed for hydraulic systems requiring high-pressure transmission but limited space. This hose features a three-layer precision structure: the inner layer is made of oil-resistant synthetic rubber, ensuring long-term compatibility with petroleum-based and water-based hydraulic fluids; the reinforcing layer consists of two layers of high-tensile-strength braided steel wire, significantly improving the hose's pressure resistance and fatigue resistance; the outer layer is made of oil-resistant, wear-resistant, and weather-resistant synthetic rubber, and is MSHA certified, suitable for harsh environments such as underground mining. Compared to the EN857 1SC single-layer braided hose, the 2SC model offers a higher working pressure rating while maintaining a compact outer diameter and excellent flexibility. The hose operates in a temperature range of -40°C to +100°C, meeting the stable operation requirements under various climatic conditions. The production process utilizes advanced equipment such as imported German high-speed braiding machines, and rigorous testing is conducted on raw materials and finished products, including 2x working pressure testing, 4x burst pressure testing, and pulse life testing, ensuring product reliability and durability.

Application of DIN EN857 2SC Hydraulic Hose

DIN EN857 2SC hydraulic hoses, with their compact structure, high pressure rating, and excellent oil resistance, are widely used in various mobile and industrial hydraulic equipment. Specific applications include:

  • Mobile Hydraulic Machinery: Suitable for hydraulic systems of excavators, loaders, forklifts, and agricultural machinery. The hose's compact outer diameter facilitates routing in confined spaces, and its flexibility meets the demands of frequent bending operations.

  • Engineering and Construction Equipment: Used in high-pressure hydraulic circuits for concrete pump trucks, cranes, road rollers, and hydraulic breakers. The double-layer steel wire reinforcement structure ensures stability and reliability under high-pressure impacts.

  • Mining and Underground Operations: MSHA certified, suitable for hydraulic systems in coal mines and other underground mining equipment. The flame-retardant and wear-resistant outer layer ensures operational safety.

  • Material handling and warehousing: Hydraulic lines for lifting platforms, forklifts, and palletizers; the hose's anti-kink properties prevent damage during frequent movement.

  • Forestry and agricultural machinery: Suitable for outdoor equipment such as timber harvesters, combine harvesters, and sprayers; the weather-resistant outer layer resists UV radiation, ozone, and humid environments.

Advantages of DIN EN857 2SC Hydraulic Hose

DIN EN857 2SC hydraulic hoses offer significant advantages in material selection, structural design, and quality control, providing reliable performance even in harsh operating conditions:

  • Compact outer diameter saves space: While maintaining pressure, the hose's compact outer diameter design facilitates placement in space-constrained equipment, reducing installation difficulty and overall system weight.

  • Excellent oil and chemical resistance: The inner rubber layer uses a special oil-resistant synthetic rubber, exhibiting excellent compatibility with petroleum-based hydraulic fluids, water-based hydraulic fluids, lubricating oils, and fuels, preventing aging caused by media corrosion.

  • Superior Wear and Weather Resistance: The outer rubber layer is made of highly wear-resistant synthetic rubber, offering excellent resistance to mechanical friction and mineral scratches. The formula also includes ozone and UV resistant components, making it suitable for long-term outdoor use.

  • Stable Operation Over a Wide Temperature Range: Maintains flexibility and mechanical properties within a temperature range of -40℃ to +100℃, ensuring stable and reliable operation whether in cold winters or high-temperature workshops.

  • Anti-Knot and High Flexibility: The double-braided structure optimizes the hose's bending performance, with a minimum bending radius meeting EN857 standards, effectively preventing kinking and flattening during installation and use.

  • Strict Quality Control System: From raw material warehousing to finished product delivery, each process is equipped with a traceability card; finished products undergo 2x working pressure testing and 4x burst pressure testing to ensure that every hose meets standards.

  • Wide Media Compatibility: Suitable for various media such as petroleum-based hydraulic fluids, water-based hydraulic fluids, lubricating oils, diesel and fuel oils, offering versatility and reducing inventory variety.

Detailed Product Specifications:

Metric Size

Inch Size

SAE Dash Size

I.D.

W.D.

O.D.

Max W.P.

MinB.P.

MinB.R

W.T

(mm)

(mm)

(mm)

mm

inches

Dash

Min

Max

Min

Max

Max

Mpa

Psi

Mpa

mm

Kg/m

6.3

1/4

04

6.1

6.9

10.6

11.7

14.2

40.0

5800

160.0

75.0

0.27

8

5/16

05

7.7

8.5

12.1

13.3

16.0

35.0

5075

140.0

85.0

0.33

10

3/8

06

9.3

10.1

14.4

15.6

18.3

33.0

4785

132.0

90.0

0.43

12.5

1/2

08

12.3

13.5

17.5

19.1

21.5

27.5

3988

110.0

130.0

0.57

16

5/8

10

15.5

16.7

20.5

22.3

24.7

25.0

3625

100.0

170.0

0.69

19

3/4

12

18.6

19.8

24.6

26.4

28.6

21.5

3118

86.0

200.0

0.88

25

1

16

25.0

26.4

32.5

34.3

36.6

16.5

2393

66.0

250.0

1.27

FAQ

Q1: What media can this DIN EN857 2SC Hydraulic Hose handle?

This hose is designed for the transmission of petroleum-based hydraulic oils, water-glycol (HFA) and water-oil (HFB) fluids, as well as other compatible hydraulic media used in high-pressure industrial and mobile systems.

Q2: What is the working temperature range of the hose?

The hose is engineered to perform reliably within a broad temperature range of approximately -40°C (-40°F) to +100°C (212°F), suitable for demanding applications in varying climates.

Q3: Can this hose be used for both suction and discharge applications?

This hose is designed and reinforced specifically for high-pressure discharge lines. Its construction is optimized for positive pressure and impulse resistance. For suction lines, a dedicated low-pressure or vacuum-rated hose is recommended.

Q4: What are the available sizes and pressure ratings?

The hose is available in a standard range of inner diameters, typically from 1/4" (6.3 mm) to 2" (51 mm). It offers very high working pressure ratings due to its two-wire-braid construction, with specific pressures varying by diameter. Custom sizes and pressure ratings can be accommodated.

Q5: Can the hose be supplied with different end fittings?

Yes, the hose is supplied as a complete assembly with permanently crimped end fittings. A wide variety of connection types are available, including JIC, BSP, metric, and flange ends, tailored to your system specifications.

Q6: What standards does this hose meet?

This hose is manufactured in full compliance with the DIN EN857 2SC standard, a leading European specification defining requirements for a two-wire-braid, high-pressure, high-performance hydraulic hose.

Q7: What is the standard hose length?

Hose assemblies are custom-made to your specified cut length with fittings attached. Bulk hose for on-site fabrication is also available on large reels (e.g., 250 or 500-meter lengths).

Q8: Is this hose suitable for outdoor and harsh environment use?

Yes. The hose features a tough, abrasion-resistant, and weather-proof outer cover, making it highly suitable for the most demanding outdoor applications on mobile machinery, construction, and mining equipment.

Q9: Can this hose be used with all standard high-pressure hydraulic equipment?

Absolutely. The DIN EN857 2SC hose is a benchmark product for connecting high-pressure components such as pumps, valves, cylinders, and motors in heavy-duty hydraulic systems across multiple industries.

Q10: What type of reinforcement is used in this hose?

The hose is reinforced with two layers of high-tensile carbon steel wire braid. This dual-layer construction provides exceptional burst strength and outstanding resistance to pressure surges and impulse fatigue, ensuring maximum safety and service life in the most demanding high-pressure circuits.

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