| Availability: | |
|---|---|
| Quantity: | |
The Honestflex DIN EN853 1SN/SAE 100R1AT is an internationally recognized standard for medium- and high-pressure hydraulic hoses. This hose is specifically designed for demanding hydraulic fluid transmission systems. Its core structure consists of three parts: an inner rubber layer made of oil-resistant synthetic rubber (typically nitrile rubber, NBR) to ensure stable performance when in contact with petroleum-based hydraulic fluids, lubricating oils, and media such as water and glycol; a reinforcing layer consisting of a precision skeleton woven from high-tensile-strength steel wire, providing strong compressive strength; and an outer rubber layer made of abrasion-resistant, ozone-resistant, weather-resistant, and flame-retardant synthetic rubber, meeting MSHA (Mine Safety and Health Administration) certification requirements and capable of withstanding harsh operating environments. This hose can operate stably in a temperature range of -40°C to +100°C, combining low-temperature flexibility with high-temperature durability, making it a key flexible conduit connecting power sources and actuators in modern hydraulic systems.
This hose, with its single-layer steel wire braided structure providing medium to high pressure resistance, is widely used in various mobile and stationary hydraulic equipment. Specific applications include:
Core hydraulic piping systems: Suitable for high-pressure fluid power transmission lines in construction machinery (such as excavators, loaders, bulldozers) and agricultural machinery (such as tractors, harvesters), connecting hydraulic pumps, control valves, and hydraulic cylinders.
Multi-media compatibility: In addition to conventional petroleum-based hydraulic fluids and lubricants, it can also be used to transport diesel, gasoline, mineral oil, glycol, and water-based hydraulic fluids, meeting the media requirements of different industrial scenarios.
Wide industrial coverage: From injection molding machines and metal forming equipment in manufacturing, to heavy machinery in the construction industry, and material handling equipment (such as forklifts and elevators), this hose serves as a reliable fluid transmission medium.
Assembly Component Applications: Often processed into assembly components, these hoses are crimped to various standard or custom fittings (such as metric and imperial threaded fittings), providing a ready-to-use solution for hydraulic systems.
DIN EN853 1SN / SAE 100R1AT hydraulic hoses exhibit several competitive advantages in the market due to their design and manufacturing process:
Excellent Balance of Flexibility and Pressure Resistance: The single-layer high-tensile-strength steel wire braided structure gives the hose the ability to withstand medium to high pressure impacts (meeting SAE 100R1 standards) while maintaining good bending performance, making it easy to install and less prone to kinking in space-constrained piping layouts.
Superior Durability and Environmental Adaptability: The outer rubber layer not only possesses excellent abrasion and cut resistance but also effectively resists ozone, ultraviolet radiation, and harsh weather conditions. MSHA certification further ensures its safety in flammable and explosive environments such as mines, significantly extending the hose's service life.
Strict Quality Control and Standard Compliance: Production utilizes advanced equipment such as high-speed braiding machines and automatic winding machines, combined with a 100% quality inspection process, ensuring products meet multiple international certification standards including ISO 9001, SAE 100, DIN, GOST, and SGS.
High Cost-Effectiveness and Customized Services: As a technologically mature and widely used product, this type of hose typically offers high cost-effectiveness while maintaining performance. Furthermore, we provide flexible customization services, including assemblies of different lengths and connector types, to meet the individual project needs of our clients.
Metric Size | Inch Size | SAE Dash size | I.D. | Braid | O.D. | W.P. | B.P. | Bending Radius | Weight | |||
(mm) | (mm) | (mm) | ||||||||||
mm | Inches | Dash | Min | Max | Min | Max | Max | Mpa | Psi | Mpa | mm | Kg/m |
5.0 | 3/16" | 03 | 4.6 | 5.4 | 9.0 | 10.0 | 12.5 | 25.0 | 3625 | 100 | 90 | 0.20 |
6.3 | 1/4" | 04 | 6.2 | 7.0 | 10.6 | 11.6 | 14.1 | 22.5 | 3263 | 90 | 100 | 0.25 |
8.0 | 5/16" | 05 | 7.7 | 8.5 | 12.1 | 13.3 | 15.7 | 21.5 | 3118 | 85 | 115 | 0.31 |
10.0 | 3/8" | 06 | 9.3 | 10.1 | 14.5 | 15.7 | 18.1 | 18.0 | 2610 | 72 | 130 | 0.36 |
12.5 | 1/2" | 08 | 12.3 | 13.5 | 17.5 | 19.1 | 21.4 | 16.0 | 2320 | 64 | 180 | 0.45 |
16.0 | 5/8" | 10 | 15.5 | 16.7 | 20.6 | 22.2 | 24.5 | 13.0 | 1885 | 52 | 200 | 0.52 |
19.0 | 3/4" | 12 | 18.6 | 19.8 | 24.6 | 26.2 | 28.5 | 10.5 | 1523 | 42 | 240 | 0.65 |
25.0 | 1 | 16 | 25.0 | 26.4 | 32.5 | 34.1 | 36.6 | 8.8 | 1276 | 35 | 300 | 0.91 |
31.5 | 1.1/4" | 20 | 31.4 | 33.0 | 39.3 | 41.7 | 44.8 | 6.3 | 914 | 25 | 420 | 1.30 |
38.0 | 1.1/2" | 24 | 37.7 | 39.3 | 45.6 | 48.0 | 52.1 | 5.0 | 725 | 20 | 500 | 1.70 |
51.0 | 2 | 30 | 50.4 | 52.0 | 58.7 | 61.7 | 65.5 | 4.0 | 580 | 16 | 630 | 2.00 |
Q1: What types of fluids can be conveyed through DIN EN853 1SN / SAE 100R1AT hoses?
This hose is designed for petroleum-based hydraulic oils, mineral oils, and lubricating oils. It is also compatible with water-glycol based fluids, diesel fuel, gasoline, and air, making it versatile for various hydraulic systems.
Q2: What is the working temperature range of this hose?
The hose operates reliably within a temperature range of -40°C (-40°F) to +100°C (+212°F), ensuring stable performance in both freezing environments and high-temperature industrial applications.
Q3: Is this hose suitable for high-pressure hydraulic systems?
Yes, it is specifically designed for medium to high-pressure applications. The single high-tensile steel wire braid reinforcement provides excellent pressure-handling capability, making it ideal for high-pressure lines in hydraulic systems.
Q4: What are the available sizes and pressure ratings?
The hose is available in a range of inner diameters, typically from 1/4 inch (6.4 mm) to 2 inches (51 mm). Working pressure varies by size, generally ranging from 10 to 40 MPa (approximately 1500 to 5800 psi). Detailed pressure specifications can be provided upon request.
Q5: Can this hose be used with different end fittings?
Absolutely. The hose can be supplied with plain ends for field crimping, or pre-fitted with a wide variety of connectors, including BSP, NPT, JIC, flange heads, and quick-release couplings, tailored to customer requirements.
Q6: What standards does this hose comply with?
This hose is manufactured in accordance with DIN EN853 1SN and SAE 100R1AT standards, ensuring compliance with both European and North American market requirements. It also meets ISO 9001 quality management standards and holds MSHA certification for mining safety.
Q7: What is the standard hose length?
Standard lengths are typically 20 meters, 30 meters, or 50 meters per piece, depending on diameter. Custom lengths can be produced to meet specific project needs, including pre-assembled hose assemblies with fittings attached.
Q8: Is this hose resistant to outdoor and harsh environments?
Yes, the outer cover is specially formulated to resist abrasion, ozone, UV radiation, and weathering. The MSHA-accepted cover also provides flame resistance, making it suitable for outdoor use and demanding environments like mines and construction sites.
Q9: Can this hose be used with petroleum-based and water-based fluids interchangeably?
Yes, the NBR (nitrile rubber) inner tube is compatible with both petroleum-based hydraulic fluids and water-based fluids such as water-glycol emulsions. However, proper system flushing is recommended when switching between different fluid types.
Q10: What type of reinforcement is used in this hose?
The hose features a single layer of high-tensile steel wire braided reinforcement. This construction provides an optimal balance of strength, flexibility, and resistance to impulse pressure cycles, ensuring long service life in dynamic applications.
The Honestflex DIN EN853 1SN/SAE 100R1AT is an internationally recognized standard for medium- and high-pressure hydraulic hoses. This hose is specifically designed for demanding hydraulic fluid transmission systems. Its core structure consists of three parts: an inner rubber layer made of oil-resistant synthetic rubber (typically nitrile rubber, NBR) to ensure stable performance when in contact with petroleum-based hydraulic fluids, lubricating oils, and media such as water and glycol; a reinforcing layer consisting of a precision skeleton woven from high-tensile-strength steel wire, providing strong compressive strength; and an outer rubber layer made of abrasion-resistant, ozone-resistant, weather-resistant, and flame-retardant synthetic rubber, meeting MSHA (Mine Safety and Health Administration) certification requirements and capable of withstanding harsh operating environments. This hose can operate stably in a temperature range of -40°C to +100°C, combining low-temperature flexibility with high-temperature durability, making it a key flexible conduit connecting power sources and actuators in modern hydraulic systems.
This hose, with its single-layer steel wire braided structure providing medium to high pressure resistance, is widely used in various mobile and stationary hydraulic equipment. Specific applications include:
Core hydraulic piping systems: Suitable for high-pressure fluid power transmission lines in construction machinery (such as excavators, loaders, bulldozers) and agricultural machinery (such as tractors, harvesters), connecting hydraulic pumps, control valves, and hydraulic cylinders.
Multi-media compatibility: In addition to conventional petroleum-based hydraulic fluids and lubricants, it can also be used to transport diesel, gasoline, mineral oil, glycol, and water-based hydraulic fluids, meeting the media requirements of different industrial scenarios.
Wide industrial coverage: From injection molding machines and metal forming equipment in manufacturing, to heavy machinery in the construction industry, and material handling equipment (such as forklifts and elevators), this hose serves as a reliable fluid transmission medium.
Assembly Component Applications: Often processed into assembly components, these hoses are crimped to various standard or custom fittings (such as metric and imperial threaded fittings), providing a ready-to-use solution for hydraulic systems.
DIN EN853 1SN / SAE 100R1AT hydraulic hoses exhibit several competitive advantages in the market due to their design and manufacturing process:
Excellent Balance of Flexibility and Pressure Resistance: The single-layer high-tensile-strength steel wire braided structure gives the hose the ability to withstand medium to high pressure impacts (meeting SAE 100R1 standards) while maintaining good bending performance, making it easy to install and less prone to kinking in space-constrained piping layouts.
Superior Durability and Environmental Adaptability: The outer rubber layer not only possesses excellent abrasion and cut resistance but also effectively resists ozone, ultraviolet radiation, and harsh weather conditions. MSHA certification further ensures its safety in flammable and explosive environments such as mines, significantly extending the hose's service life.
Strict Quality Control and Standard Compliance: Production utilizes advanced equipment such as high-speed braiding machines and automatic winding machines, combined with a 100% quality inspection process, ensuring products meet multiple international certification standards including ISO 9001, SAE 100, DIN, GOST, and SGS.
High Cost-Effectiveness and Customized Services: As a technologically mature and widely used product, this type of hose typically offers high cost-effectiveness while maintaining performance. Furthermore, we provide flexible customization services, including assemblies of different lengths and connector types, to meet the individual project needs of our clients.
Metric Size | Inch Size | SAE Dash size | I.D. | Braid | O.D. | W.P. | B.P. | Bending Radius | Weight | |||
(mm) | (mm) | (mm) | ||||||||||
mm | Inches | Dash | Min | Max | Min | Max | Max | Mpa | Psi | Mpa | mm | Kg/m |
5.0 | 3/16" | 03 | 4.6 | 5.4 | 9.0 | 10.0 | 12.5 | 25.0 | 3625 | 100 | 90 | 0.20 |
6.3 | 1/4" | 04 | 6.2 | 7.0 | 10.6 | 11.6 | 14.1 | 22.5 | 3263 | 90 | 100 | 0.25 |
8.0 | 5/16" | 05 | 7.7 | 8.5 | 12.1 | 13.3 | 15.7 | 21.5 | 3118 | 85 | 115 | 0.31 |
10.0 | 3/8" | 06 | 9.3 | 10.1 | 14.5 | 15.7 | 18.1 | 18.0 | 2610 | 72 | 130 | 0.36 |
12.5 | 1/2" | 08 | 12.3 | 13.5 | 17.5 | 19.1 | 21.4 | 16.0 | 2320 | 64 | 180 | 0.45 |
16.0 | 5/8" | 10 | 15.5 | 16.7 | 20.6 | 22.2 | 24.5 | 13.0 | 1885 | 52 | 200 | 0.52 |
19.0 | 3/4" | 12 | 18.6 | 19.8 | 24.6 | 26.2 | 28.5 | 10.5 | 1523 | 42 | 240 | 0.65 |
25.0 | 1 | 16 | 25.0 | 26.4 | 32.5 | 34.1 | 36.6 | 8.8 | 1276 | 35 | 300 | 0.91 |
31.5 | 1.1/4" | 20 | 31.4 | 33.0 | 39.3 | 41.7 | 44.8 | 6.3 | 914 | 25 | 420 | 1.30 |
38.0 | 1.1/2" | 24 | 37.7 | 39.3 | 45.6 | 48.0 | 52.1 | 5.0 | 725 | 20 | 500 | 1.70 |
51.0 | 2 | 30 | 50.4 | 52.0 | 58.7 | 61.7 | 65.5 | 4.0 | 580 | 16 | 630 | 2.00 |
Q1: What types of fluids can be conveyed through DIN EN853 1SN / SAE 100R1AT hoses?
This hose is designed for petroleum-based hydraulic oils, mineral oils, and lubricating oils. It is also compatible with water-glycol based fluids, diesel fuel, gasoline, and air, making it versatile for various hydraulic systems.
Q2: What is the working temperature range of this hose?
The hose operates reliably within a temperature range of -40°C (-40°F) to +100°C (+212°F), ensuring stable performance in both freezing environments and high-temperature industrial applications.
Q3: Is this hose suitable for high-pressure hydraulic systems?
Yes, it is specifically designed for medium to high-pressure applications. The single high-tensile steel wire braid reinforcement provides excellent pressure-handling capability, making it ideal for high-pressure lines in hydraulic systems.
Q4: What are the available sizes and pressure ratings?
The hose is available in a range of inner diameters, typically from 1/4 inch (6.4 mm) to 2 inches (51 mm). Working pressure varies by size, generally ranging from 10 to 40 MPa (approximately 1500 to 5800 psi). Detailed pressure specifications can be provided upon request.
Q5: Can this hose be used with different end fittings?
Absolutely. The hose can be supplied with plain ends for field crimping, or pre-fitted with a wide variety of connectors, including BSP, NPT, JIC, flange heads, and quick-release couplings, tailored to customer requirements.
Q6: What standards does this hose comply with?
This hose is manufactured in accordance with DIN EN853 1SN and SAE 100R1AT standards, ensuring compliance with both European and North American market requirements. It also meets ISO 9001 quality management standards and holds MSHA certification for mining safety.
Q7: What is the standard hose length?
Standard lengths are typically 20 meters, 30 meters, or 50 meters per piece, depending on diameter. Custom lengths can be produced to meet specific project needs, including pre-assembled hose assemblies with fittings attached.
Q8: Is this hose resistant to outdoor and harsh environments?
Yes, the outer cover is specially formulated to resist abrasion, ozone, UV radiation, and weathering. The MSHA-accepted cover also provides flame resistance, making it suitable for outdoor use and demanding environments like mines and construction sites.
Q9: Can this hose be used with petroleum-based and water-based fluids interchangeably?
Yes, the NBR (nitrile rubber) inner tube is compatible with both petroleum-based hydraulic fluids and water-based fluids such as water-glycol emulsions. However, proper system flushing is recommended when switching between different fluid types.
Q10: What type of reinforcement is used in this hose?
The hose features a single layer of high-tensile steel wire braided reinforcement. This construction provides an optimal balance of strength, flexibility, and resistance to impulse pressure cycles, ensuring long service life in dynamic applications.
content is empty!