T: +86-19511798062
E: sales@honestflex.com
E: sales@honestflex.com
Licang District, Qingdao, Shandong, China
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The Honestflex SAE 100R13 steel wire spiral hydraulic hose is an ultra-high pressure hose designed and manufactured strictly according to international standards, specifically developed for demanding industrial hydraulic systems. Its structure consists of three precisely cooperating parts: the inner rubber layer is made of black synthetic rubber with excellent oil resistance, ensuring smooth transport of media such as mineral oil and emulsions without reacting with chemicals; the reinforcing layer is the core pressure-bearing component of the hose, composed of four or six layers of ultra-high tensile strength steel wire spirally wound in alternating directions, depending on the diameter. This structure provides superior burst resistance and pulse resistance compared to ordinary braided hoses to cope with extreme pressure shocks; the outer rubber layer is covered with abrasion-resistant, weather-resistant, and ozone-resistant synthetic rubber, and has passed the stringent MSHA (Mine Safety and Health Administration) certification, ensuring that the hose can withstand cutting, friction, and chemical corrosion in extreme environments such as underground mining. This hose operates stably across a wide temperature range of -40℃ to +125℃, making it an ideal choice for heavy-duty machinery hydraulic transmissions.
With its ultra-high pressure withstand capability and robust structural design, the SAE 100R13 wire-wound hose is widely applicable for hydraulic fluid transport in various harsh working conditions. Key applications include:
Heavy-duty mobile machinery: Widely used in the hydraulic systems of large excavators, loaders, bulldozers, and mining dump trucks, connecting cylinders, motors, and control valves, withstanding severe pressure fluctuations and high-frequency impacts during operation.
Underground and open-pit mining operations: Due to its MSHA-certified flame-retardant and highly abrasion-resistant outer layer, it is particularly suitable for use in underground longwall mining, continuous coal mining machines, and open-pit drilling rigs, ensuring operational safety under rock friction and harsh environments.
Hydrostatic transmission systems: Suitable for hydrostatic closed circuits in agricultural machinery (such as combine harvesters and large tractors) and industrial vehicles, ensuring smooth power transmission and flexible vehicle control. Marine Engineering and Port Machinery: Resistant to salt spray corrosion in marine climates, used for hydraulic control and power transmission in marine cranes, port loading and unloading equipment, and dredging pipelines.
Demanding Industrial Hydraulics: Used in stationary industrial environments requiring extremely high operating pressures (typically up to 5000 psi/35 MPa) and subject to continuous bending or pulsations, such as metal forming presses, injection molding machines, and rolling mills.
Choosing SAE 100R13 wire-wound hydraulic hose means choosing higher safety redundancy and lower maintenance costs for your equipment. Its core advantages are:
Ultra-high pressure tolerance and safety assurance: Utilizing a multi-layered, high-strength steel wire alternating winding structure, it can easily handle instantaneous pressure peaks in hydraulic systems, greatly improving operational safety.
Excellent resistance to pulse fatigue: The precise winding angle design of the reinforcing layers allows the hose to maintain excellent flexibility even under severe pressure changes and bending conditions. Its pulse performance has undergone rigorous testing, effectively extending the service life of the hose in dynamic applications.
Superior environmental resistance: The outer rubber layer not only possesses high abrasion resistance, resisting scratches from rocks and metal fragments, but is also MSHA flame-retardant certified. It also exhibits excellent ozone, UV, and weather resistance, preventing cracking and aging of the outer rubber due to environmental factors, ensuring long-term outdoor or underground service.
Wide media compatibility: The inner rubber layer formula has excellent chemical inertness, making it suitable not only for petroleum-based hydraulic fluids but also for various media such as water-glycol flame-retardant hydraulic fluids, synthetic ester lubricants, and emulsions, adapting to fluid transport needs under different operating conditions.
Excellent kink resistance and flexibility: Despite being a high-pressure spiral hose, its design optimizes the bending radius while ensuring strength, allowing for flexible placement even in confined equipment layouts, reducing the number of joints and lowering the risk of leakage.
Metric Size | Inch Size | SAE Dash size | I.D. | Braid | O.D. | Max W.P. | Min B.P. | Min B.R. | Weight | ||||
(mm) | (mm) | (mm) | |||||||||||
mm | Inches | Dash | Min | Max | Min | Max | Min | Max | Mpa | psi | Mpa | mm | Kg/m |
19 | 3/4 | 12 | 18.6 | 19.8 | 28.2 | 29.8 | 31.0 | 33.2 | 35.0 | 5075 | 140.0 | 240 | 1.53 |
25 | 1 | 16 | 25.0 | 26.4 | 34.1 | 36.0 | 37.6 | 39.8 | 35.0 | 5075 | 140.0 | 300 | 2.09 |
32 | 1-1/4 | 20 | 31.4 | 33.0 | 45.6 | 48.0 | 48.3 | 51.3 | 35.0 | 5075 | 140.0 | 420 | 3.76 |
38 | 1-1/2 | 24 | 37.7 | 39.3 | 53.1 | 55.5 | 55.8 | 58.8 | 35.0 | 5075 | 140.0 | 500 | 4.58 |
51 | 2 | 32 | 50.4 | 52.0 | 66.9 | 69.3 | 69.5 | 72.7 | 35.0 | 5075 | 140.0 | 640 | 6.69 |
Q1: What types of hydraulic fluids can this SAE 100R13 hose handle?
This hose is designed for petroleum-based hydraulic fluids and lubricating oils commonly used in high-pressure hydraulic systems. For compatibility with other fluids such as water-glycol, phosphate esters, or synthetic fluids, please consult our technical team for specific recommendations.
Q2: What is the working temperature range of the hose?
The SAE 100R13 hydraulic hose operates effectively within a temperature range of approximately -40°C (-40°F) to +121°C (250°F), making it suitable for extreme environments ranging from arctic conditions to heavy industrial heat exposure.
Q3: What is the working pressure rating of this hose?
This hose maintains a constant working pressure of 5075 psi across all available sizes, from 3/4 inch to 2 inches. This consistent pressure rating simplifies system design and ensures reliable performance regardless of diameter selection.
Q4: What are the available sizes and minimum bend radii?
The hose is available in inner diameters ranging from 3/4 inch (19 mm) to 2 inches (51 mm). Minimum bend radii vary by size, typically from 250 mm to 600 mm, allowing for flexible routing in tight spaces while preventing kinking or stress damage.
Q5: What type of end fittings are compatible with this hose?
This hose is compatible with standard SAE 100R13 spiral hose fittings, including one-piece and two-piece designs. Common connection types include JIC, NPT, ORFS, and split flange connections according to customer requirements.
Q6: What standards does this hose meet?
This hose is manufactured in accordance with SAE 100R13 and EN 856 R13 standards, ensuring compliance with international high-pressure hydraulic requirements and compatibility with global hydraulic systems.
Q7: What are the standard hose lengths available?
Standard hose lengths are typically available in random lengths up to 100 meters in continuous coils. Custom cut lengths with pre-assembled fittings can be produced to meet specific equipment and installation requirements.
Q8: Is this hose suitable for underground mining applications?
Yes, the hose features a high-abrasion cover that meets the demanding requirements of underground mining environments. It offers excellent resistance to sharp debris, constant flexing, and exposure to hydraulic oils commonly found in mining machinery.
Q9: Can this hose be used for mobile equipment applications?
Absolutely. The SAE 100R13 hose is widely used in excavators, loaders, cranes, and other mobile hydraulic equipment where high pressure, impulse resistance, and flexibility are required for reliable field performance.
Q10: What type of reinforcement is used in this hose?
The hose features multiple alternating layers of high-tensile spiral steel wire—typically four to six layers depending on size—providing superior resistance to extreme pressures, impulse fatigue, and system shocks in heavy-duty hydraulic applications.
The Honestflex SAE 100R13 steel wire spiral hydraulic hose is an ultra-high pressure hose designed and manufactured strictly according to international standards, specifically developed for demanding industrial hydraulic systems. Its structure consists of three precisely cooperating parts: the inner rubber layer is made of black synthetic rubber with excellent oil resistance, ensuring smooth transport of media such as mineral oil and emulsions without reacting with chemicals; the reinforcing layer is the core pressure-bearing component of the hose, composed of four or six layers of ultra-high tensile strength steel wire spirally wound in alternating directions, depending on the diameter. This structure provides superior burst resistance and pulse resistance compared to ordinary braided hoses to cope with extreme pressure shocks; the outer rubber layer is covered with abrasion-resistant, weather-resistant, and ozone-resistant synthetic rubber, and has passed the stringent MSHA (Mine Safety and Health Administration) certification, ensuring that the hose can withstand cutting, friction, and chemical corrosion in extreme environments such as underground mining. This hose operates stably across a wide temperature range of -40℃ to +125℃, making it an ideal choice for heavy-duty machinery hydraulic transmissions.
With its ultra-high pressure withstand capability and robust structural design, the SAE 100R13 wire-wound hose is widely applicable for hydraulic fluid transport in various harsh working conditions. Key applications include:
Heavy-duty mobile machinery: Widely used in the hydraulic systems of large excavators, loaders, bulldozers, and mining dump trucks, connecting cylinders, motors, and control valves, withstanding severe pressure fluctuations and high-frequency impacts during operation.
Underground and open-pit mining operations: Due to its MSHA-certified flame-retardant and highly abrasion-resistant outer layer, it is particularly suitable for use in underground longwall mining, continuous coal mining machines, and open-pit drilling rigs, ensuring operational safety under rock friction and harsh environments.
Hydrostatic transmission systems: Suitable for hydrostatic closed circuits in agricultural machinery (such as combine harvesters and large tractors) and industrial vehicles, ensuring smooth power transmission and flexible vehicle control. Marine Engineering and Port Machinery: Resistant to salt spray corrosion in marine climates, used for hydraulic control and power transmission in marine cranes, port loading and unloading equipment, and dredging pipelines.
Demanding Industrial Hydraulics: Used in stationary industrial environments requiring extremely high operating pressures (typically up to 5000 psi/35 MPa) and subject to continuous bending or pulsations, such as metal forming presses, injection molding machines, and rolling mills.
Choosing SAE 100R13 wire-wound hydraulic hose means choosing higher safety redundancy and lower maintenance costs for your equipment. Its core advantages are:
Ultra-high pressure tolerance and safety assurance: Utilizing a multi-layered, high-strength steel wire alternating winding structure, it can easily handle instantaneous pressure peaks in hydraulic systems, greatly improving operational safety.
Excellent resistance to pulse fatigue: The precise winding angle design of the reinforcing layers allows the hose to maintain excellent flexibility even under severe pressure changes and bending conditions. Its pulse performance has undergone rigorous testing, effectively extending the service life of the hose in dynamic applications.
Superior environmental resistance: The outer rubber layer not only possesses high abrasion resistance, resisting scratches from rocks and metal fragments, but is also MSHA flame-retardant certified. It also exhibits excellent ozone, UV, and weather resistance, preventing cracking and aging of the outer rubber due to environmental factors, ensuring long-term outdoor or underground service.
Wide media compatibility: The inner rubber layer formula has excellent chemical inertness, making it suitable not only for petroleum-based hydraulic fluids but also for various media such as water-glycol flame-retardant hydraulic fluids, synthetic ester lubricants, and emulsions, adapting to fluid transport needs under different operating conditions.
Excellent kink resistance and flexibility: Despite being a high-pressure spiral hose, its design optimizes the bending radius while ensuring strength, allowing for flexible placement even in confined equipment layouts, reducing the number of joints and lowering the risk of leakage.
Metric Size | Inch Size | SAE Dash size | I.D. | Braid | O.D. | Max W.P. | Min B.P. | Min B.R. | Weight | ||||
(mm) | (mm) | (mm) | |||||||||||
mm | Inches | Dash | Min | Max | Min | Max | Min | Max | Mpa | psi | Mpa | mm | Kg/m |
19 | 3/4 | 12 | 18.6 | 19.8 | 28.2 | 29.8 | 31.0 | 33.2 | 35.0 | 5075 | 140.0 | 240 | 1.53 |
25 | 1 | 16 | 25.0 | 26.4 | 34.1 | 36.0 | 37.6 | 39.8 | 35.0 | 5075 | 140.0 | 300 | 2.09 |
32 | 1-1/4 | 20 | 31.4 | 33.0 | 45.6 | 48.0 | 48.3 | 51.3 | 35.0 | 5075 | 140.0 | 420 | 3.76 |
38 | 1-1/2 | 24 | 37.7 | 39.3 | 53.1 | 55.5 | 55.8 | 58.8 | 35.0 | 5075 | 140.0 | 500 | 4.58 |
51 | 2 | 32 | 50.4 | 52.0 | 66.9 | 69.3 | 69.5 | 72.7 | 35.0 | 5075 | 140.0 | 640 | 6.69 |
Q1: What types of hydraulic fluids can this SAE 100R13 hose handle?
This hose is designed for petroleum-based hydraulic fluids and lubricating oils commonly used in high-pressure hydraulic systems. For compatibility with other fluids such as water-glycol, phosphate esters, or synthetic fluids, please consult our technical team for specific recommendations.
Q2: What is the working temperature range of the hose?
The SAE 100R13 hydraulic hose operates effectively within a temperature range of approximately -40°C (-40°F) to +121°C (250°F), making it suitable for extreme environments ranging from arctic conditions to heavy industrial heat exposure.
Q3: What is the working pressure rating of this hose?
This hose maintains a constant working pressure of 5075 psi across all available sizes, from 3/4 inch to 2 inches. This consistent pressure rating simplifies system design and ensures reliable performance regardless of diameter selection.
Q4: What are the available sizes and minimum bend radii?
The hose is available in inner diameters ranging from 3/4 inch (19 mm) to 2 inches (51 mm). Minimum bend radii vary by size, typically from 250 mm to 600 mm, allowing for flexible routing in tight spaces while preventing kinking or stress damage.
Q5: What type of end fittings are compatible with this hose?
This hose is compatible with standard SAE 100R13 spiral hose fittings, including one-piece and two-piece designs. Common connection types include JIC, NPT, ORFS, and split flange connections according to customer requirements.
Q6: What standards does this hose meet?
This hose is manufactured in accordance with SAE 100R13 and EN 856 R13 standards, ensuring compliance with international high-pressure hydraulic requirements and compatibility with global hydraulic systems.
Q7: What are the standard hose lengths available?
Standard hose lengths are typically available in random lengths up to 100 meters in continuous coils. Custom cut lengths with pre-assembled fittings can be produced to meet specific equipment and installation requirements.
Q8: Is this hose suitable for underground mining applications?
Yes, the hose features a high-abrasion cover that meets the demanding requirements of underground mining environments. It offers excellent resistance to sharp debris, constant flexing, and exposure to hydraulic oils commonly found in mining machinery.
Q9: Can this hose be used for mobile equipment applications?
Absolutely. The SAE 100R13 hose is widely used in excavators, loaders, cranes, and other mobile hydraulic equipment where high pressure, impulse resistance, and flexibility are required for reliable field performance.
Q10: What type of reinforcement is used in this hose?
The hose features multiple alternating layers of high-tensile spiral steel wire—typically four to six layers depending on size—providing superior resistance to extreme pressures, impulse fatigue, and system shocks in heavy-duty hydraulic applications.
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